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The Process of Making Sake
There is actually a day in Japan that is recognized (perhaps not officially) as sake day. October 1st was declared as nihonshu no hi in 1978 by the Japan sake Brewers Association. Many breweries begin brewing before and after that day, but that day is certainly a sign that the brewing season has begun. That being said, in Japan, rice for sake brewing is harvested mainly in September. After removal of the hull of the rice in the field, the brown rice grain is taken from the field and shortly thereafter is run through a rice-polishing machine. The machine polishes away the outer portion of the grain, (the bran), which contains lipids and proteins that would impart bitter, undesirable flavors to the sake. All that remains of the rice is the starch center, the very essence of the sake. The degree to which the grain is polished down has a major effect on the resulting sake's taste and quality.
Rice Steaming
Once polished, the rice is washed for approximately 10 minutes and then steamed for about 50 minutes. The exact washing and steaming times are calculated based on the type of rice, how much the rice has been polished, and numerous other factors.
Kōji Making
Thereafter, in the kōji room (where rice is inoculated with mold), the rice is spread on tables in a 4-inch layer and sprinkled with mold powder (kōjikin), which breaks down the complex carbohydrates into their component sugars.
Yeast Starter
Some of the kōji (rice inoculated with kōjikin) is then transferred to a small yeast starter tank with water and yeast (kōbo) added. Here, the yeast is allowed to propagate for 14 days.
Fermentation Mash
The starter is then moved to a larger fermentation tank where more rice, kōji, and water are added. The moromi (fermentation mash) then ferments for approximately another 28 days during which time the yeast consumes the sugars in the rice and kōji, producing alcohol and aromatic compounds that introduce the materials that eventually lend each sake its complexity and distinctiveness.
Following fermentation, the moromi is pressed to remove the solids. After pressing, most sakes are pasteurized and filtered before they are matured in tanks. In most cases, water is added before the sake is bottled. However, the sake world is full of variety, and there are some brewers who specialize in or make unpasteurized (nama), roughly filtered (nigori), and cask strength sake (genshu), to name just a few. In many cases, brewers also fortify the sake with alcohol to enhance aromas and flavors.
Throughout the process, nothing is wasted. Byproducts are used as pillow fillings, fertilizer, cattle feed, and to make shōchū, sweets, and rice crackers. Most notably, however, the polished-off rice grain powder (nuka) and sake lees (kasu) are essential ingredients for the country’s large food-pickling industry.












